For Sale - PCM - 3618 - PP Hollow Profile Sheet Extrusion Line

Specification

Reference Number

PCM - 3618

Product

PP Hollow Profile Sheet Extrusion Line

Product Details

- Width of T-Die: 2200 mm
- Width of finished product: 2000 mm
- Thickness of finished product: 2, 3, 4, 5, 6, 8, and 10 mm
——成品质量:平坦,不弯曲,printable
- Max. extruding output: 250-300 kg/hr, depend on thickness of finished product
- Machine linear velocity: 6 M/min. (depend on thickness 3 mm, 500 g/m2)
- Total power: About 250KW
- Practical power consumption: About 180 KW
- Water consumption: About 150 L/min (recyclable)
- Voltage: 220 V, 380 V, 415 V, 440 V, 3-PHASE, 50HZ, 60HZ
- The control panel is on the left of the extruding direction.

Equipment:
1. Extruder: 1 set
- Hydraulic screen changer: 1 set
- Gear pump: 1 set
- T-Die: 3 pcs.
a. (Width: 2280 mm, Thickness: 2, 3, 4 mm x 1 pc)
b. (Width: 2200 mm, Thickness: 4, 5, 6 mm x 1 pc)
c. (Width: 2200 mm, Thickness: 8, 10 mm x 1 pc)
2. Auto feeding system: 1 set
3. Calibrator: 1 set
4. First taking off roller: 1 set
5. Oven: 1 set
6. Surface treater (Corona): 1 set
7. Cooling apparatus: 1 set
8. Edge-trimming crusher and gather barrel: 1 set
9. Second taking off roller: 1 set
10. Guillotine: 1 set
11. Crosser Cutter: 1 set
12. Stacker (Conveyer): 2 sets
13. Electricity control system: 1 set
14. Chiller 40 tons: 1 set (charged extra)
15. Cooling tower 50 tons: 1 set (charged extra)
16. Air compressor 10 HP: 1 set (charged extra)

Technical specifications:
1) Extruder
A. Main extruder motor:
- German "Siemens" AC frequency converter motor 215HP
- Japanese "Meiden" vector converter 215HP
- Rotational speed: 1750rpm
- Protective grade: IP 55
- Series: F
- Decoder: 1024 Line

B. Gear box (Rossi made in Italy)
- Gear material: SNCM220 nickel chrome molybdenum alloy steel, through heat treatment till HRC58 then grid
- Gear box material: FCD35
- Lubrication system: Pump, cooler, oil circulation system

C. Screw
- Diameter: Diameter 120 mm, L/D = 34/1
- Material: regulated Japanese chromed molybdenum alloy steel, through nitrifying hard chromium treatment. Hardness: HRC 65~67 and above
- Speed: 20 ~ 90 rpm

D. Barrel
- Material: regulated Japanese aluminum chrome molybdenum alloy steel, through ground, nitrifying treatment. Hardness: approx. HRC 67~69 and above
- Electric heat: Stainless Steel heat radiator
- Cooling: blower, 7 sets
- Temperature control: 7 zones
- Electric heat power: about 40 KWS

E. Hydraulic screen changer (Double screen changer and non-stop mechanic operations)
- Round filter, 1 pc
- Front filter is American "Dynisco" pressure gauge, including pressure transducer PT482-10M-6/18 Range: 0~10,000 psi and indicator 1380-1-3, 1 pc each

F. Gear pump (Swiss "Maag")
- Gear pump, 1 set
- Transmission motor: German "Siemens" AC frequency converter motor 15HP and Japanese "Meiden" vectorial driver controller, 1 set
- Pump supporter and piping, 1 set
- Flanges, 2 pcs
- American "Dynisco" pressure transducer PT482-10M-6/18 Range: 0 ~ 10,000 psi, 1pc
- American "Dynisco" pressure controller ATC770-0-2-3, 1pc
- American "Dynisco" pressure indicator 1380-1-3, 1pc
- The reducer and gear pump are connected with cross-type universal joint

G. T-Die
- Material: P20
- Temperature control: divided into 14 zones; adopt SSR control and P.I.D. auto calculation
- Nozzle blower adopts independent blowing
- T-Die: Width: 2280 mm, Thickness: 2, 3, 4 mm, 1 pc
- T-Die: Width: 2200 mm, Thickness: 4, 5, 6 mm, 1 pc
- T-Die: Width: 2200 mm, Thickness: 8, 10 mm, 1 pc

2. Auto feeding system
- Vacuum feeding unit 500 kg/hr, 1 set
- Storage bucket with electric heater 200 L, 1pc
- Horizontal mixer with electric heater 300 kgs, 1 set
——螺丝装入器磁基地,1套

III. Calibrator
- forming plate: 3 sets (total 6 pcs)
- Vacuum pressure regulation unit, pressure gauge, 1 set
- Machine mover 1 HP motor, 1 set
- German "Siemens" vacuum motor, 10 sets (5 KW x 6 pcs, 3 KW x 4 pcs)
- The air volume is controlled by inverter controller

3. First taking off roller
- Roller's open and close: controlled by air pressure
- Diameter 250 mm rubber rollers x 8pcs
- Driving motor: German "Siemens" AC motor 20HP with gear reducer and Japanese "Meiden" frequency converter system
- Digital rotational speed gauge
- Speed control system, 1 set

4. Oven
- Heating control: 12 zones
- Heating power: about 80KWS
- The oven's open and close is controlled by air pressure; heater adopts infrared ceramics heater
- Temperature controller adopts P.I.D. auto calculation, less temperature difference

5. Surface treater (Corona)
- Able to treat to 40 ~ 42 dyne (based on 3 mm sheet)
- Main engine 5 KWS, 2 sets

6. Cooling apparatus
- Air knife and fan, 4 sets
- Motor, 8 sets
- Air knives are made of aluminum alloy

7. Edge-trimming crusher and gather barrel, 1 set

8. Second taking off roller
- Roller's open and close: controlled by air pressure
- Diameter 250 mm rubber rollers x 4 pcs
- Driving motor: German "Siemens" AC motor 10 HP with gear reducer and Japanese "Meiden" frequency converter system
- Digital rotational speed gauge, and is linked to adjust slightly and control with the first taking off roller
- Speed controller, 1 set

9. Guillotine, 1 set
- Driving motor: Japanese "Yaskawa" synchro servomotor 1.3 KWS and controller
- Hydraulic pump 3HP
- Auto monitor
- Auto counter and meter
- Japanese "Mitsubishi" PLC and Japanese human-machine interface control system

a. Cross cutter, 1 set
- The frame is made and welded of section steel and steel plates, through shiny metal processing
- Transmission roller diameter 150 x 2200 mm through grinding and chromate treatment, 3 pcs.
- Horizontal motor 2 HP x 4 P, 1 set
- Overslung turbine reducer 1HP, S=1:120, 1 set
- Horizontal reducer 0.75KW, S=1:30 (with a brake), 1 set
- Air pressure cylinder, 4 sets
- Conveying belt (with guide strips) 1set
- Saw blade, 1 set
- 5 HP cleaner, 1set

b. Stacker (Conveyer), 2 sets
- Conveyed by roller
- Driving motor: 1HP
- Stacker size: 2200 mm (L) x 2400 mm (W) x 300 mm ~ 1200 mm (H)
- The lifting control is connected with the PLC human-machine interface control system of the microcomputer auto-cutting machine

c. Electricity control system
- The speed of the extruder is controlled by vector converter
- Japanese "Mitsubishi" PLC and Japanese human-machine interface control system

Total amount: US$ 788,000 (2010 prices)