For Sale - PCM - 4698 - Barrier Pre-Customised 5 / 7 Layer Line & 5 Layer POD Line

Extruders For All Blown Film Applications
吹胶挤出机面临的挑战是在给定的动态情况下提供持续的扭矩。MES使用最新
AC矢量通量关闭循环技术以及坚固的设计变速箱，以应对这一挑战。定制
带有纯桶，陶瓷鳍加热器和高效率的螺钉，有助于提高最佳质量
melt at lowest possible temperature for better quality film at higher outputs.
Feed Screw :
MES专门选择每个螺钉以匹配特定的过程，以最佳提供高挤出质量
吞吐量率。
3较低的熔体温度增加系统吞吐率，并提供较少的热降解
3 Melt Channel Screws provide balanced feed and melting rates
3 The melt channels are sized to flush easily
3 It can deliver high throughput without increase in energy consumption for lower operating costs
3 Improved dispersive and distributive mixing permits a wide blending range
控制 ：
3桶温度区由基于微处理器的控制器调节，以进行准确的温度控制
3个完整的PID程序和警报
3 Available supervisory control packages include remotely programmable and fully integrated line control systems
Gear Boxes :
3个坚固的设计变速箱可提供马力和扭矩等级，超过通常的标准
3个硬化和精密地面齿轮具有螺旋设计，以确保多年的不间断生产
3整体安装的推力轴承确保精确的对齐方式确保轴承实现
漫长的工作生活
Drives :
3 AC vector flux closed loop drives provide optimum energy efficiency
和精确控制

The right selection of width of the post extrusion equipment of the Blown Film Line will take care of matching
转换设备的宽度，例如打印，层压，拖刀，装袋 /袋装机器等。
胶卷的质量将决定最终产品的成功。
Surface Winders
Distinguishing Features :
3 Fully automatic roll change over
3 Variable surface pressure between the wound roll and the drum allows roll hardness to be precisely controlled
3 Full width, knife guard, incorporating safety interlocks with the cut off knife
3 Digital Length counter for warning
3通过PLC监测的序列切割3
3 Full emergency stop system
3个更长的导床卸下伤口卷
Optional Features :
3 Static Eliminator bar
3 Taper Tension controls
3 Full- roll unloading allows roll to be
液压降低至地板水平
3 Trim re-winder unit
3升起空气轴装载

The flatness of the film rolls will be decided by the quality of gauge randomization.
Haul Offs - Vertical & Horizontal
ME提供两种用于拖拉的选择 - 垂直或水平类型用于衡量随机分配每个都有自己的
advantages.
垂直振荡拖船：
Provides the provision to make film path vertical through
set of turn bars & idler rollers mounted on platform for full
360º振荡均匀规格分布和出色
滚动几何形状。
Distinguishing Features :
3 Gauge randomisation at fixed tension between primary nip
和额外的放电夹有助于处理薄,
stretchable and tacky film
3 Perfectly flattened films through full 360º oscillation
3出色的卷几何形状
水平振动Haul Off :
Keeps the film path horizontal & achieves differential
振荡转弯杆以完成仪表
randomization process.
Distinguishing Features :
3尺表随机化通过转动胶片
0º to 180º in both directions to achieve full
360º Oscillation
3 Economical system as compared to Vertical
Oscillating Haul Off
3紧凑型系统

为了最好的班级确保最低膜厚度变化。
螺旋mandrel死亡
Our Die Heads are characterised by selection of the right quality steels with
in house computer aided machining with due attention given at each stage
制造业的模具，以确保生产高质量的薄膜
gauge tolerances, right gloss and desired mechanical properties.
Distinguishing Features :
根据应用程序定制的模具设计
3 Manufactured from AISI 4340 Alloy Machine Steel
3 The Taper Lock Body & Mandrel Assembly Design ensures excellent
concentricity between the spiral mandrels and the die body
3 Streamlined Polymer Flow having No Stagnation and Dead Points
3处理临界层比率的能力
3 Separate inner & outer lip temperature controls to avoid melt fractures
可堆叠的共结死模具
The co-extrusion stack die offers most modular and versatile die design to
允许处理器利用各种树脂的特征
make structures with the required properties.
Distinguishing Features :
3 Temperature isolation between layers
3个简化的熔体分布
3 Easy upgrades due to modular design

Cooling Systems
一旦死亡大小决定我们必须
匹配可用的冷却能力
空气环和IBC的组合。
The Eliminator Air Ring
用于冷却聚合物的空气环技术
它的出口及其定向区域以实现目标
gauge uniformity, out put and physical properties of
blown film.
操作方法：
3 The primary orifice does pre-cooling
3次级孔口具有双重功能
3 Creates a powerful Venturi effect that draws the
partially cooled bubble radially outwards to the tip
形成锥的
3这将使熔体变薄以改善热量
电导率以及提供主要冷却
通过高速效果
3消除器的衣领提供额外的气泡
支持并提高冷却效率
simply adjusting the three rows of holes and collar
height, the operator can fine tune and lock in the
bubble shape

4 +1煎饼IBC系统提供最大胶片处理器
内部气泡冷却，同时保持轻松
Operation.
4+1煎饼IBC系统
操作方法：
4+1煎饼IBC系统Air Flow adjustments through Five Pancakes
maximizes systems efficiency. This system has FIVE independently adjustable
orifices：
3下孔的预冷并稳定弱熔体后立即稳定聚合物
exits the Die
3 The adjustable air flow through each set of the other FOUR pancakes
allows for a gradual increase in air velocity for maximum heat transfer
3 The air flow regulator plate acts as a by-pass valve allowing overall air
exchange rate while maintaining optimum velocity through each pancake
3 A supervisory microprocessor based control system uses ultrasonic non
接触传感器感知与气泡笼有关的气泡位置
and adjust the flow of cooling air or / and the hot exhaust air in order to
maintain the proper bubble size
3 Two separate blowers provide the air into and out of the bubble


In today’s competitive environment the line configuration
is not complete without much needed automation.
自动化以提高效率
MES can offer a wide variety of automation options starting from resin
处理完成滚动处理。
Single / Multi Component Gravimetric Blending, Dosing & Extrusion
process control
3 The system functions independent of the bulk density variations of the
要计量的材料保证持续的质量和可重复性
3 The accuracy considerably reduces the raw material costs, in fact and
the ingredients are metered without any wastage.
在线厚度控制系统
3在分段的空气型系统中，仪表通过气流控制
从分段的空气环。
Online Thickness Measurement System
3在线快速准确测量膜厚度允许
薄膜生产过程将受到严格控制。厚度可以
通过电容 /基于核的设备测量，接触或非接触
devices, prior to collapsing frame or post primary nip
取决于非障碍 /障碍电影的性质。
自动宽度控制
3 Provides an instant readout of the actual layflat eliminating the need to
等待电影到达绕行机。减少获得的时间
大小的气泡并有助于减少长期变化
过程变化。它有助于制作无精修的胶片缠绕。
监督控制与数据采集系统（SCADA）
3 The SCADA system facilitates the total line control from a single point
giving the operator the flexibility of easy control and monitoring the
complete line performance.
In today’s competitive environment the line configuration
Auxiliaries / Utilities
可以提供的一些外来采购的辅助机 /公用事业列表
通过MES以及线条，以促进整个生产线的供应包装。
3 Web Guides
3 Corona Treaters
3植物
3电分配面板
3个测试设备等
3完整的交钥匙解决方案从概念到调试

更多细节：-
Mamata Machinery Pvt. Ltd.
Phone:- +91 2717 630800
电子邮件ID：-sales@mamata.com