For Sale - PCM - 3474 - PE Tube Making Plant

Specification

Reference Numbers

PCM - 3474

Product

PE Tube Making Plant

Product Details

We are a leading supplier of PE squeeze tube plant. We have exports to over 30 countries and offer a range of reliable models

我们可以在各种型号中提供完整的线路或单个机器,并提供其他选项。典型的完整管子制造线由以下内容组成。

1A) Extruder Mono Layer
Features:
- 挤出是制作PE管的第一个过程。此过程可确保塑料材料的光滑表面,甚至厚度和均衡的组成。
- For years of research and development, our remarkable achievements on LLDPE & LDPE melting, screw design, device of die head, material adoption, and surface treatment, together with size control by figuration and length restraint by servo motor have produced valuable and high-quality tubes.

Main Specifications:
- Screw Dia: 50 mm
- 螺钉L/D比:30/1
- Screw Type: Full Flight
- Main Motor: 20 HP with Inverter
- Heater: 17.5 kw, 7 Section Control
- Water consumption: 30 L/min, 5~10?
- Power consumption: 58.5 kw
- 挤出线性速度:8 m/min
A。Medium Speed: 8 m/min (EDC-08-01)
b. High Speed: 16 m/min (EDC-16-01)
- Cutting Speed:
A。Medium Speed: 100 pcs/min (EDC-08-01)
b. High Speed: 160 pcs/min (EDC-16-1)
- Tube Dia Range: 19~60 mm
- 机器尺寸:6000x 1200x 1800毫米
- 总净重:大约2250公斤
- Optional Device: Laser Measuring Head is available for all types of our extruders. It helps the user to control the tube diameter and gives high quality tubes to the customers.


1B) Extruder Two Layer
Features:
- 两层挤压管可以降低材料成本。(使用:Pearl + PE/PE +颜料)
- The temperature controllers of different materials can be controlled individually. In this way, we can find out the best running condition on the materials both in running fluency and dissolubility.
- The surface of co-extrusion tubes made by two-layer machine is more glossy than the surface of mono-layer tubes.
- Using the same material on two-layer same material on two-layer co-extrusion can increase the water-resistance and anti-penetration of the materials for about 20~30 percent (Using: PE + Pigment. Inner: recycled material.)

Main specifications:
- Screw Dia (inner): Diameter45mm.15HP
- Screw Dia (Outer): Diameter 40mm.10HP
- Screw L/D Ratio (inner): 32/1
- Screw L/D Ratio (outer): 32/1
- 螺丝类型:完整飞行
- 用水:40L/min。5〜10度C
- Power consumption: 66kw
- Extrusion Linear Speed: 8m/min
- Cutting Speed: 100pcs/min
- 管直径范围:直径19〜60mm
- Machine size: 6500 x 4000 x 2100mm
- 总净重:大约3240kg
- Optional Device: Laser Measuring Head is available for all types of our extruders. It helps the user to control the tube diameter and gives high quality tubes to the customers.

1C)多层挤出机
共挤压管的特点:
Plastic material has its own characters. In co-extrusion system, we use and combine several kinds of materials. Therefore, the characters of single layer tube can't compete with the complex characters of co-extrusion tube.
- Glossy surface (using: EVOH/Resin/PE)
- Extensive color combination (using: PE+PEARL/PE+PIGMENT)
- Excellent barrier property (using: PE/TIE RESIN/EVOH/TIE RESIN/PE)
- Scratch and dust free (using: LDPE/LDPE/LLDPE)

Co-extrusion is used on pesticide container, toothpaste, side window, multicolor, long preservative cosmetic etc.

Main Specifications:
- Screw Dia (inner): 45mm. L/D: 32/1
- Screw Dia (resin): 35mm. L/D: 30/1
- Screw Dia (EVOH): 30mm. L/D: 25/1
- Screw Dia (outer): 40mm. L/D: 32/1
- Screw Type: Full Flight
- Motor: 15HP x 1, 10HP x 1, 5.5HP x 2
- Water Consumption: 350 L/min
- 功耗:95.6kW
- 挤出线性速度:8m/min(50mm)
- Cutting Speed: 100pcs/min
- 管直径范围:直径19〜60mm
- Machine Size: (L) 7,000 x (W) 3,500 x (H) 2,300mm
- Total New Weight: approx. 5200 kg
- Optional Device: Laser Measuring Head is available for all types of our extruders. It helps the user to control the tube diameter and gives high quality tubes to the customers.

2) Heading Machine
Features:
- With 47 sets memory storage in the computer and the monitor which can show the operating status.
- Insert tubes manually and remove tubes with air blowing unit.
- Double heading mould for fast running.
- Our some models are with hot runner and there won't be any waste left after production which can save cost.
- Our some models are without hot runner and take out the waste by air blowing automatically and safely

Main specifications:
- Screw Dia: 36 mm
- Shot Weight: 159 g
- Nozzle Retraction Stroke: 230 mm
- Number of Temperature Control: 3 sections
- Hopper Volume: 30kgs
- Clamping Force: 55ton
- Tie Bar Distance: 500 x 340mm
- Slide Stroke: 500mm
- Hydraulic Pressure: 140kg/cm3
- Oil Reservoir Capacity: 150L
- 消耗:800L/hr
- Power Consumption: 15 kw (With Hot runner),10 kw (Without Hot runner)
- Air Consumption: 320L/min
- Heading Range: 19~60 Diameter mm
- Heading Speed:
A。25〜30pcs/min(W/热跑者)
b. 20~25pcs/min (W/Hot runner)
- Machine size: 3100x1500x3500mm
- 总净重:大约2300 kg

3) Printing
a) Computerized 4 Color Printing, Coating & Drying Machine
Features:
- 墨水电动机:5hp。与逆变器
-心轴单元Motor: 3HP
- Oven Motor: 3HP
- Ink Adjust Motor: 150 w x 4pcs
- Printing Ink: UV Ink
- Printing Plate: Copper Zinc Polymer
- UV Dryer Capacity: 5 kw (180 w/cm2 )
- Printing Dia: 19 to 60 mm
- Printing Length: 200 mm (Max)
- Printing Speed: 60 to 80 pcs/min
- Air Consumption: 150 L/min
- Power Consumption: 55 kw
- 烤箱中的销号:1100 PC(10米烤箱)
- 机器尺寸:15000 x 1500 x 2000毫米
- 总净重:大约6450 kg

b) Computerized 6 Color Printing, Coating & Drying Machine
Features:
- Computerized 4~6 color printing, coating and drying machine is based on advanced technical design of European countries. Being the best choice for PE tube printing, our machines have stable quality and are easy to operate and maintain.
- There are individual motors for printing blanket unit, mandrel disk unit and oven, and the speed of above mechanism can coordinate with each other by the control of computer, coating and drying separately or synchronously. It's a very good choice for a new user. Besides, it is the most suitable for precise and clear printing. Larger area printing & half time printing's also available on this model.
- We offer Regular Oven (heater type), UV Oven, and two in one oven for customer's choice.

c) Computerized 6 Color Printing, Coating & Drying Machine
For UV lacquer, special UV oven is required, which is equipped with rapid drying mechanism to produce tubes with glossier surface. We also offer UV & heater oven, which can save electricity and without space-limit. Customers can choose either of them accordingly.

- Precise index ensures accuracy of every movement.
- Tube feeding system works with detector. Coating mechanism will not move without tubes on mandrels.
- Equipped with precipitator. Corona system can keep tube clean before printing.
- With optional sleeve printing mechanism tubes are headed directly after printing. No double-heading or double cutting procedures and save material. Vastly used on printing different shape of tubes.

Well-devised Ink-transmission system runs well. Especially in broad area printing and screen printing. Foldable ink unit is easy to clean. Change color and printing plate.

d) Computerized 6 Color Printing, Coating & Drying Machine
Features:
- For left oven design, there's no space limit, which benefits tube withdrawing and in-line connection in the future.
- Transferring tubes automatically can lower blowing noise.
- 该型号配备了额外的设备 - 袖打印,而无需肩膀,并且客户可以在打印时选择任何一个功能并节省成本。
- Ink transferring is controlled by individual motor. Ink supply and transferring speed are more stable and accurate under the control of speed controller.
- No tube, no coating.
- Printing, Coating and drying functions of this machine can be operated separately or synchronously.

e) Computerized 6 Color Printing, Coating & Drying Machine
Features
- 监视屏幕以便容易操作。
- New ink-feeding system is more convenient and can speed up the production.
- Additional plate-adjusting motor can move the plate little by little.
- Plate-adjusting mechanism outside the inking system can adjust the plate during operation.
- Tube withdrawing in pairs can reduce punching on machine and extend machine's running life.
- Advance roller moves in turbinate style to balance the printing pressure and increase the stability.
- Individual ink roller motor can control in capacity.
- No tubes on printing mandrel, no printing and coating.
- Being controlled by one motor makes the machine operates specifically. The printing wheel, turning plate and chain can be operated individually.
- Coating system is set under the printing mandrel, to avoid the vanish dripping on mandrels for maintaining and cleaning the machine easily.
- The rapid moving mechanism can remove the machine and leave 200mm space for maintenance and cleaning.

4) Drilling, Al Foil Sealing and capping
Features:
- There are three functions in this machine, and you can operate them individually or synchronously.
- With additional conveyor for feeding tubes automatically.
- No tube. No sealing and capping.

Main specifications:
- Main Motor: 1PH
- Suction Motor: 1/2 HP
- 钻井速度:60 pcs/min
- 钻井直径范围:直径3〜12毫米
- Foiling Dia Range: Diameter 8~20 mm
- 箔速度:60 pcs/min
- Tube Dia Range: Diameter 19~60 mm
- 管长度:直径50〜200毫米
- 空气消耗:210 L/分钟
- Power Consumption: 6.6 kw
- Conveyer Motor: 200 w
- Machine Size: 4,200 x 1,700 x 2,300 mm
- Capping Speed: 60 pcs/min
- 总净重:大约1,190公斤

5)标签机
Features:
- Registered & Non-Registered labeling on single side.
- Registered & Non-Registered labeling on both sides.
- Automatic tube feeding board.
- Automatic tube unloading by blowing system.
- Auto-detective sensor for no tube, no labeling.

Main Specifications:
- Main Motor: 1 HP
- Labeling Speed: 30~50 pcs/min
- Tube Die: Diameter 19~60mm
- Tube Length: 50~220mm
- Air Consumption: 3~5 kg/cm2

6) Hot Stamping Machine
Main Specifications:
- 冲压直径:直径19〜50mm
- 冲压长度:3〜120mm
- Stamping Speed: 5~10pcs/min
- Heater: 1.5 kw
- Air Consumption: 50 L/min
- Power Consumption: 1.6kw
- Machine Size: 1250 x 600 x 1500mm
- 总净重:大约190kg

(For images, please see next pages)