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Technical Papers Plastics
Why Cleanrooms Are Essential In PET Preform Manufacturing

Why Cleanrooms Are Essential In PET Preform Manufacturing

When it comes to plastic products used for food, beverage, and medicine, quality is critical. This is why leading PET preform manufacturers like Chemco rely heavily on cleanroom facilities, specifically the Class 10,000 standard.

If you need PET preforms for your products and if you want safe and efficient production of high-quality packaging, nothing short of a Class 10,000 cleanroom will do your project justice.

确切地说,洁净室根据指定尺寸的每立方米颗粒数量调节污染。为什么这很重要?因为非干净房间中的典型环境空气大约每立方米3500万个颗粒,半径为0.25微米或更大。这足以使行业中使用的健康和食品标准完全危害。

洁净室在小污染物可能会对产品的性能产生不利影响并确保安全性和卫生的应用中特别有用。它们的复杂性各不相同,用于从汽车和航空航天到食物和包装的应用。

Cleanrooms often maintain particulate-free air through the use of HEPA or ULPA filters that employ turbulent or laminar airflow principles. These airflow systems direct filtered air in a constant stream to flush contaminants out of the environment.

正确的洁净室设计必须包括整个空气配送系统,包括下游空气回报的准备金。

Note: The type of cleanroom technology used depends strictly on your industry and application. There is no such thing as a one-size-fits-all rule.

Typical PET preform facilities can be a source of contaminants, especially if they are not properly maintained. A Class 10,000 clean can take care of contamination sources including dust, micro-organisms, dirt, inadequate quality controls, and human error.

洁净室不应破坏制造过程

虽然塑料行业洁净室并没有消除对塑料产品进行适当灭菌的需求,但它们可以在制造过程中实施质量控制检查,这对于具有敏感用途且无法承受灭菌程序的产品至关重要。

塑料行业洁净室可能需要保持消毒环境,同时促进标准操作程序以最高效率进行。他们必须为员工提供移动的空间,以及手推车,起重机和其他运输设备。

在Chemco,我们可以扩大宠物预成型的生产,以适应您的确切需求,而不会损害安全性和卫生。生产率永远不会受到损害,我们保证您的产品持续提供食品级宠物的预成型。

为什么洁净室对于宠物预成型很重要

The Class 10,000 cleanroom standard ensures a steady supply of high-performance PET preform packages that meet quality and durability requirements for food and beverage companies. In a typical cleanroom system, the Class 10,000 cleanroom maintains air cleanliness levels to a maximum of 10,000 particles (per cubic foot). It also provides filter coverage of about 25% and a minimum of 60 air changes per hour.

这使它们非常适合在食品级包装中应用。为了支持这些应用,在Chemco,我们依靠聚碳酸酯,铝或不锈钢等材料。

技术人员必须穿防护装备,例如安全眼镜,鞋盖,脖子,手套和实验室外套。这样可以防止其体内的颗粒污染任何物体。

If done right, cleanrooms can give the following benefits to businesses:

1)可靠性
洁净室的环境最大程度地减少了日常污染物和灰尘颗粒,以免影响产品质量和可靠性。这对于努力灌输其产品以确保其标准符合所必需的所有健康和安全要求的企业很重要。

2) Compliance with Government Regulations
政府和监管机构正在打击不遵循健康,卫生和环境标准的企业。故障通常在于业务的注射成型合作伙伴。这就是为什么Chemco使用洁净室标准来确保我们的产品安全并遵守政府规定的法规的原因。

3)上级产品组合
By using products made under a controlled, highly regulated environment, a business ensures that it not only meets the industry’s manufacturing standards but also exceed them. This, in turn, boosts their product portfolio, and ultimately elevates their position in the global market. By working with a manufacturer like Chemco, you make your food packaging products technically superior and gain a competitive edge.

食品包装卫生

Cleanrooms and their controlled environments play a pivotal role in food and beverage packaging by ensuring all PET preforms are designed to precision specifications and in accordance with strict industry practices. As much as the applications vary, so too do the requirements, however, they all operate in a sensitive environment.

食品和饮料产品的PET预形成需要保护气溶胶颗粒,细菌,化学蒸气,纤维材料和病原体。

在Chemco,我们利用已经跨越数年的经验来生产耐用,可靠和高质量的包装。我们的预成型非常适合为各种行业提供吹制和填充植物和包装机械,包括但不限于水,碳酸软饮料,乳制品/牛奶,酒精,家庭护理,个人护理等。

Evaluate PET Preform Partners on These Two Criteria

1)他们可以在洁净室环境中塑造,组装和包装宠物预成型吗?
寻找可以在洁净室环境中塑造,组装和包装产品的合作伙伴。这样可以确保您的包装保持干净,还可以使您专注于其他领域,例如营销和分销。

2) Do They Keep Tight Part Tolerances While Doing Cleanroom Molding?
Just because a PET preform manufacturer has cleanroom capabilities doesn’t mean they’ll mould difficult part tolerances. At Chemco, we have perfected the ability to build tools using systems with very tight tolerances. This expertise goes a long way in ensuring that every preform manufactured is both high-quality and safe.

Chemco停留在食品和饮料包装调节器之前,并帮助您提高无与伦比的客户体验期望。我们通过优化的清洁室系统介绍了最先进的宠物预成型技术,以确保您符合行业中最严格的标准。

要了解有关Chemco产品产品以及我们使用的洁净室技术的更多信息,请与我们的工程师联系以讨论您的需求。

Chemco
inquiry@chemcogroup.com

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